Destacker

Homapage / Transfer Press Solutions / Destacker

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In destacker projects the positions of the destacker loading cars, their movement axes and the cartesian robot structure are designed specifically according to the working speed of the transfer press and the blank dimensions. Accordingly, the destacker cars can move sideways, forwards or backwards. They can also be positioned on the right and left of the conveyor, on the right or left only, or behind the conveyor. Our destacker systems work 100% compatibly with every brand of transfer press, allowing them to operate on various line types such as press-to-press transfer, in-press transfer and tandem press lines.

Destacker Systems

Single Car, Double Station

The system carries two loading stations on a single car. While production continues from one station, a new blank stack can be loaded onto the other. This structure speeds up stack changes, reduces operator intervention and increases line efficiency. Combining a compact design with high performance, the system adapts easily to different production requirements.

Rotary Table

With the double-station rotary table, a new blank stack can be loaded onto one station and prepared for production while the other station is still running. When a stack change is required, the table rotates quickly to bring the new stack into the production position. Downtime is reduced, production continuity is improved and efficiency is raised to its maximum level.

Double Car, Double Station

The double car system allows one car to be prepared in the loading position while the other is working in the production area. This eliminates the downtime that would otherwise occur when changing cars as a stack runs out.

Thanks to automatic car extraction once the stack is finished, set-up times are minimised, production continuity is maintained and maximum efficiency is achieved, particularly on high-volume lines.

Destacker Rotating Unit

The rotating unit turns the blank picked up by the destacker cartesian unit through 90° or 180° according to process requirements, offering maximum flexibility in transfer operations and reducing stock variety. The servo controlled unit can be integrated onto the existing cartesian unit on destacker systems, or applied as an independent rotating unit. The variety of coils held in stock is reduced and the usability of a single coil width across different operations increases. The result is lower stock cost, more efficient warehouse use and greater production flexibility.

Shuttle

Blanks picked up by the destacker cartesian unit are placed onto the shuttle unit to be handed over to the transfer system. The shuttle moves along a single axis and carries the blank to the pick-up position of the transfer system. Thanks to its modular and adjustable fixture structure, it adapts easily to part references without a regular geometric shape. Its robust and rigid mechanical design allows working speeds of up to 20 spm.

Conveyor

● Width-adjustable structure suitable for working with different blank widths

● Precise part positioning with various centring options and a servo controlled movement system

● Dedicated lifting mechanism for small parts

● Robust and dynamic mechanical structure capable of operating at high speeds

● Telescopic extension over the press bolster, allowing work with dies of different sizes

● Low maintenance requirement and high operational reliability

Disc Handling

• Reliable separation of non-magnetic sheets

• Reduced risk of picking up two sheets at once

• Surface protection through contactless operation

• High efficiency with thin sheets prone to sticking together

• Easy integration with robotic and automatic destacking systems

Air Knife

• Reliable separation of non-magnetic sheets

• Reduced risk of picking up two sheets at once

• Surface protection through contactless operation

• High efficiency with thin sheets prone to sticking together

• Easy integration with robotic and automatic destacking systems

Sabit ve Akrobat Manyetik Ayırıcılar

Magnetic sheet separators use a magnetic field to separate the top blank from the stack safely, preventing die damage caused by double blank feeding.

Fixed magnetic separators have a permanently magnetised structure and offer an economical solution for standard applications. Acrobat arm separators, thanks to their movable structure, adapt more quickly to different blank dimensions and simplify set-up. Their on/off magnetic function also makes the set-up procedure safer.

Akrobat kollu manyetik ayırıcılar ise hareketli yapıları sayesinde farklı sac ebatlarına ve paket yüksekliklerine kolayca uyum sağlar. Ayırıcı kollar, sacın en uygun noktalarına konumlanarak ayrılma performansını artırır ve yüksek hızlı üretim hatlarında güvenilir çalışma sağlar.

Her iki sistem de sac ayırma verimliliğini artırırken çift sac riskini azaltır ve kesintisiz üretime katkıda bulunur.

Automatic Station Change

When the blank stack in production is finished, the destacker moves automatically to the other station without operator intervention and continues running in automatic mode. As the new stack can be prepared in advance, changeover times are kept to a minimum and production continuity is maintained.

Double Blank Detection Sensors

Double blank detection sensors identify when more than one blank has been picked up at the same time, protecting the die. The system measures before feeding, detects a double blank immediately and stops the line, preventing potential equipment damage.

It is a standard element of production safety, particularly on automotive and white goods lines.