Compact Feeder
General Specifications
Compact Line Sheet Width Capacity
80~800mm
Compact Line Sheet Thickness Capacity
0,6~6,0mm
Decoiler
Coil Loading Capacity
8000 Kg
Drum Type
Hydraulic expansion
Hydraulic Unit
BOSCH REXROTH / HYDAC
Drum Number
Single
Coil Hold Down Arm
Hydraulic
Coil Hold Up Arm
Hydraulic and motorized
WATTDRIVE
Coil Inner / Outer Diameter
480~520mm / 1600mm
AC Motor Power
4kW
WATTDRIVE
Gearbox Type
Conical type, helical geared, low backlash
WATTDRIVE
Power Transfer Type
Sprocket
SKF
Speed Control
Yes
SIEMENS
Brake System
Pneumatic disc brake
TWIFLEX
Loop Control
Distance controlled laser sensor
SICK
Coil Loading Car
Yes
Coil Centering
Servo motorized lateral guides
SIEMENS
Straightener Feeder
Sheet Metal Bending System
Hydrulic driven bending arm
BOSCH REXROTH / HYDAC
Number of Pinch Rolls
2
Openable Rolls Group
~20 degrees crocodile openable hydraulic driven
BOSCH REXROTH / HYDAC
Straightener Drive Type
Gear driven
Straightener Adjustment
Servo Motorized, 3 pieces
SIEMENS
Straightener Rolls Pressure Gearbox
3 pair, shaft fitted
Straightener Support Rolls
Yes
Straightener Rolls Arrangement
4 Bottom / 3 Top
Number of Straightener Rolls
7
Diameter of Straightener Rolls
100mm
Number of Feeder Rolls
2
Diameter of Feeder Rolls
125mm
Feeder Rolls Pressure Adjustment
Pneumatic
FESTO
Servo Motor Power
24Nm
SIEMENS
Gearbox Type
Conical type, helical geared, keyless, shrink disc, low backlash
WATTDRIVE
Piloting System
Hydraulic system
BOSCH REXROTH / HYDAC
Feeder Height Adjustment System
Motorized
Sheet Positioning Inside Die
Hand Wheel
EUCHNER
I/O Communication Type
On board, IP67 protection class
Servo Motorized Lateral Coil Guides
Loading the sheet coils on the drum with centering, operated by
servo motorized lateral side guides. When the operator inputs
the sheet width on the operator panel these side guides expand
laterally from the center of the drum until the entered sheet
width. By the way it prevenets the off center aligning of coil. Coil
loading duration becomes very fast and safer.
Drum Jaws Nail Sysytem
Nails between the drum jaws prevents the stucking of end of
coil. With these nails end of teh coil can be used without any
problem
Crocodile Opening System
Straightener feeder group opened from the inlet side with
approximate 20 degree angle. By the way it helps to introduce
the sheet easily to the straightener group. This feature decrease
the loss of time during the new coil loading. Opening of the
group driven by hydraulic cylinders.
Coil Loading Car
Coil can be loaded safely by a crane or forklift on the coil
loading car. Z axis on the car driven by a hydraulic cylinder and Y
axis by an A/C motor. To prevent the tilting of the coil during the
loading there are safety pillars on the car.
A100 Die Recognizing System - Servo Motorized Side Guides
The guides at the inlet and outlet side of the straightener feeder
group adjusted by servo motors. When the operator inputs the
sheet width to the panel, these guides moves laterally from the
center and goes to reference point. By the way sheet driven to
the die from the center of the line. This setting is very fast and
accurate with the help of servo motors. Die recognizing system
can be included with the package.
A100 Die Recognizing System - Servo Motorized Straightener Adjustment
Top rolls of the straightener group are adjustable individually.
This control helps tp make flattnes setting accurately. All rollers
at the top driven vertically by servo motors to make the pressure
adjustment. Rollers adjusted automatically accurding to input
value from the operator panel. Actual position of the rollers can
be observed from the operator panel.
A100 Die Recognizing System - Motorized Height Adjustment
Height adjustment of straightener feeder group automatically
driven by a motorized system. When die height entered to the
operator panel, machine rise or descend automatically according
to entered value. Position control done by lineer ruler on the
body.
Support Rolled Straightener and Feeder Group
Rollers on straightener and feeder groups are supported from
bottom and top with support rolls. By the way, rolls bending
decrease to minimum level. Decreasing of the rolls bending
provides high straightening quality.
SIEMENS SIMOTION D - the high-end motion control system - External Encoder Control
With the external encoder, feeded sheet length controled
another time. Feeding rolls measurement and encoder wheel
measurement controlled instantly during the feeding operation.
Possible slipping of the sheet durning the feeding operation
tolerated instantly.
All servo equipment on a machine will be used as SIEMENS
Sheet Positioning Inside Die with Hand Wheel
die, the press is used in single stroke mode and the feeding
system in manual mode until the first part falls. The advance of
the sheet to the next operation after each stroke is done by the
hand wheel with much more precisely and quickly. Thus, both
the start time of mass production will be shortened and safer
work will be provided in terms of safety.
Hydraulic Guillotine
Cutting Force
220kN
Cutting Capacity
6,0mm @600mpa
Blade Gap Adjustment
No
Guillotine Shear; cutting shear cuts sheet metal between
feeder and die in case of operation stop for any reason.
Feeder Guideway
Between the feeding rollers and press bolster, there is a
guideway that functions as bridge in order to moving sheet
without bending.This guideway connected on the straightenerfeeder
body, it acts in same way as the height setting changes.
SimpLinx Remote Connection
Our machines are always accessible with the SimpLinx remote
connection module. Intervention and diagnosis can be done by
connecting to your machine remotely. Processes in the fastest
way possible by our technical service team in case of any
malfunction.
It helps to connect without getting stuck cause of your port or
firewall restriction procedures.
Safety Package
Safety Controller
SICK
Fence System
SURFENCE
Safety Door
SURFENCE
Locking System
EUCHNER
Light Barrier
SICK
Roll Lubricator
Lubricatin Type
Felt
Rolls Diameter
110mm
Tank Type
Pressure - 20Lt
Control Type
Line HMI
Thickness Diagram
Speed Diagram
Feeding Speed
50m/min
Process Speed
16m/min
Piloting Time
400ms
Acceleration
3m/sc2