Compact Feeder
General Specifications
Compact Line Sheet Width Capacity
160~800mm
Compact Line Sheet Thickness Capacity
0,8~8,0mm
Decoiler
Coil Loading Capacity
8000Kg
Drum Type
Hydraulic expansion
Hydraulic Unit Equipments
Yes
BOSCH REXROTH
Number of Drum
Single
Coil Hold Down Arm
Hydraulic and motorized
WATTDRIVE
Coil Hold Up Arm
Hydraulic and motorized
WATTDRIVE
Coil Inner / Outer Diameter
480~610 / 800~1830
AC Motor Power
4kW
WATTDRIVE
Gearbox Type
Conical type, helical geared, low backlash
WATTDRIVE
Power Transfer Type
Sprocket
SKF
Speed Control
Yes
SIEMENS
Brake System
Pneumatic disc brake
TWIFLEX
Loop Control
Distance controlled laser sensor
SICK
Coil Loading Car
Yes
Coil Centering
Servo motorized lateral guides
ALLEN BRADLEY
Straightener Feeder
Sheet Metal Bending System
Hydrulic driven bending arm
Number of Pinch Rolls
2
Openable Rolls Group
~20 degrees crocodile openable hydraulic driven
Straightener Drive Type
Gear driven
Straightener Adjustment Gearbox
Manually
Straightener Rolls Pressure Gearbox
3 pair, shaft fitted
Straightener Support Rolls
Yes 1 set on each roll
Straightener Rolls Arrangement
4 Bottom / 3 Top
Number of Straightener Rolls
7
Diameter of Straightener Rolls
125mm
CHROME COVERED
Number of Feeder Rolls
2
Diameter of Feeder Rolls
150mm
CHROME COVERED
Feeder Rolls Pressure Adjustment
Pneumatic
FESTO
Servo Motor Power
33Nm
ALLEN BRADLEY
Gearbox Type
Conical type, helical geared, keyless, shrink disc, low backlash
WATTDRIVE
Piloting System
Hydraulic system
BOSCH REXROTH
Feeder Height Adjustment System
Motorized, automatic position adjustment
Sheet Positioning Inside Die
Hand Whee
EUCHNER
I/O Communication Type
On board, IP67 protection class
TURCK
Teleservice Remote Connection
Yes
SIMPLINX
Crocodile Opening System
Loading the sheet coils on the drum with centering, operated
by servo motorized lateral side guides. When the operator
inputs the sheet width on the operator panel these side guides
expand laterally from the center of the drum until the entered
sheet width. By the way it prevenets the off center aligning of
coil. Coil loading duration becomes very fast and safer.
3 Jaws Drum System
3 Jaws drum system provides wider expansion for the drum.
With this system drum can expand up to 610mm ID range.
Introduction System
Hydraulically driven introduction system to introduce the coil
into the straightener-feeder group without touching, quickly and
reliably. This system with two hydraulically driven lower and
upper shovels, can be adjusted according to the diameter of the
loaded coil, with the telescopic extention nail on the lower
shovel, it approaches the coil and takesthe sheet metal onto the
shovel. The sheet taken on the shovel fed to the straightening
rollers contactless.
Coil Loading Car
Coil can be loaded safely by a crane or forklift on the coil
loading car.Z axis on the car driven by a hydrauliccylinder and Y
axis by an A/C motor.To prevent the tilting of the coil during the
loading there are safety pillars on the car.
Crocodile Opening System
Straightener feeder group opened from the inlet side with
approximate 20 degree angle. By the way it helps to introduce
the sheet easily to the straightener group. This feature
decrease the loss of time during the new coil loading.
Opening of the group driven by hydraulic cylinders.
Support Rolled Straightener and Feeder Group
Rollers on straightener and feeder groups are supported from
bottom and top with support rolls. By the way, rolls bending
decrease to minimum level. Decreasing of the rolls bending
provides high straightening quality.
A125 Die Recognizing System - Servo Motorized Side Guides
The guides at the inlet and outlet side of the straightener feeder
group adjusted by servo motors. When the operator inputs the
sheet width to the panel, these guides moves laterally from the
center and goes to reference point. By the way sheet driven to
the die from the center of the line. This setting is very fast and
accurate with the help of servo motors. Die recognizing system
can be included with the package.
A125 Die Recognizing System - Servo Motorized Straightener Adjustment
Top rolls of the straightener group are adjustable individually.
This control helps tp make flattnes setting accurately. All rollers
at the top driven vertically by servo motors to make the pressure
adjustment. Rollers adjusted automatically accurding to input
value from the operator panel. Actual position of the rollers can
be observed from the operator panel.
A125 Die Recognizing System - Motorized Height Adjustment
Height adjustment of straightener feeder group automatically
driven by a motorized system. When die height entered to the
operator panel, machine rise or descend automatically according
to entered value. Position control done by lineer ruler on the
body
Allen Bradley control system - External Encoder Control
With the external encoder, feeded sheet length controled
another time. Feeding rolls measurement and encoder wheel
measurement controlled instantly during the feeding operation.
Possible slipping of the sheet durning the feeding operation
tolerated instantly.
Feeder Guideway - Optional
Between the feeding rollers and press bolster, there is a
guideway that functions as bridge in order to moving sheet
without bending.This guideway connected on the straightenerfeeder
body, it acts in same way as the height setting changes.
SimpLinx Remote Connection
Our machines are always accessible with the SimpLinx remote
connection module. Intervention and diagnosis can be done by
connecting to your machine remotely. Processes in the fastest
way possible by our technical service team in case of any
malfunction.
It helps to connect without getting stuck cause of your port or
firewall restriction procedures.
Safety Package - Optional
Safety Controller
Safety relay
Fence System
SURFENCE
Safety Door
Only at the back side of line
Locking System
Safety Switch
Light Barrier
Yes, only front of line
Roll Lubricator - Optional
Lubricatin Type
Felt
Rolls Diameter
60mm
Tank Type
Pressure - 20Lt
Control Type
Line HMI
Straightener Thickness Table ( Decoiler Brake Mode)
Straightener Thickness Table ( Decoiler Motorized Mode)
Feeder Speed Table (Decoiler Braked Mode)
Processing Speed
16m/min
Feeding Speed
50m/min
Feeder Speed Table (Decoiler Motorized Mode)
Processing Speed
16m/min
Feeding Speed
50m/min