Press Transfer Systems
General Specifications
CMT 150
3 Axis Transfer System
CMD
Destacker
Destacker System
Destacker System - Cartesian Robot
Number of Axis
2 (Y and Z)
Bedding Type
Linear ball slide
Number of Cartesian Robot
2
Maximum Working Speed
30 spm up to 700x700mm maximum blank size
24 spm at 30kg maximum blank weight
20 spm at non-magnetic material
Y Axis Servo Motor
Multiturn absolute - 1FK…
SIEMENS
Z Axis Maximum Movement Distance
850mm
Z Axis Servo Motor
Multiturn absolute - 1FK…
SIEMENS
Sheet Metal Carrying Type
Vacuum System
BILSING AUTOMATION
Vacuum Pads
8 pieces on each cartesian robot, Ø80mm, adjustable distance
Quick Change connection type
BILSING AUTOMATION
Vacuum Type
Venturi
SCHMALZ
Double Sheet Control
Yes, 2 pcs for each head, totally 4 pieces
ROLAND
Destacker System - Loading Station
Loading Station
2 station, each one 5000kg loading capacity, servo motor and screwjack lifting system, Ø45mm lifting shafts
Loading Car Dimensions
1600x2400mm
Max. Carrying the Weight of Single Plate
30Kg
Plate Metal Thickness Capacity
0,4 ~ 4,0mm
Maximum Height For Plate Bundle
600mm (Pallet is not included)
Last Blank Detection System
Inductive Sensor
BALLUFF
Sheet Specification of Using Plate
Magnetic and non-magnetic
Plate Metal Separating
Magnetic seperator pillars for Magnetic Sheets, 6 Pcs each station
Air nozzles for Non-Magnetic Sheet, 12 Pcs each station
Magnetic Seperator Position Adjustment
Yes, manually
Automatic Station Change
Yes
Destacker System - Conveyor
Conveyor Belt Type
Timing Belt Single piece conveyor unit specially designed for lubrication unit
Number of Belts
4
X Axis Movement
Programable servo motor
SIEMENS
Belt Width Adjustment
Programable servo motor
SIEMENS
Double Sheet Control
Included
ROLAND
Magnetic Belts
Permanent magnets
Sheet Centering at Outlet Belts
Yes, only from sides with pneumatic cylinders, can be used over 650mm
FESTO
Conveyor Height Adjustment
±100mm adjustable
Small Part Lifting
Yes
Pickup Position Mechanic Stop
Yes
Blank Lubrication System
Included
Blank Width Range (W)
300 ~ 2000mm
Blank Length Range (H)
200 ~ 1200mm
Sheet Width Range (W1)
300 ~ 1000mm
Double Blank Length Range (H1)
200 ~ 500mm
Spray Type Lubrication System
Spyrap Type
Nozzle
Number of Nozzles
16 top, 16 bottom
Mist Extraction System
Included
Tank Capacity
80 liter
Lubrication Control
From HMI panel
Number of Oil Types
2 types with two main lubricant tanks
Lubrication Unit Cleanin System
Cleaning tank and automatic cleaning system
Cleaning Tank
1 pcs
Transfer System
General Specification
Number of Unit
2 set (4 bar)
Number of Axis
3
Maximum Working Speed
30spm
Number of Servo Motors
10
Dimension of Transfer Bars
150x150mm
Transfer Bar Maximum Carrying Capacity
150Kg, with grippers and sheet metals
Grippers
Not included
Lubrication System
Point lubrication for each axis
INA
Transfer Bars Park Counterforts
8 (1 additional bolster included)
Exit Part Conveyor
Not included
Gripper Control Boxes
X Axis
Axis Movement
0~1200mm
Servo Motor
2 pcs, multiturn absolute, with brake - 1FK…
SIEMENS
Gearbox
alpha Premium Series
ALPHA WITTENSTEIN
Drive Type
Rack and pinion
ALPHA WITTENSTEIN
Rack and Pinion
Grinded, helical
Linear Rail and Cars
THK/INA
Y Axis
Axis Movement
Will be defined according to press upright opening
Servo Motor
4 pcs, multiturn absolute, with brake - 1FK…
SIEMENS
Gearbox
alpha Premium Series
ALPHA WITTENSTEIN
Drive Type
Rack and pinion
ALPHA WITTENSTEIN
Rack and Pinion
Grinded, helical
Linear Rail and Cars
THK/INA
Z Axis
Axis Movement
0~350mm
Servo Motor
4 pcs, multiturn absolute, with brake - 1FK…
SIEMENS
Gearbox
alpha Premium Series
ALPHA WITTENSTEIN
Drive Type
Rack and pinion
ALPHA WITTENSTEIN
Rack and Pinion
Grinded, helical
Linear Rail and Cars
THK/INA
Gearbox Details
alpha Premium series top level gearboxes are used in all axis of the transfer system. The reason of choosing the
premium series; these gearboxes have a backlash ratio below 1 arcminute and each gearbox is individually checked and certified.
Transfer Bar Locking and Connection System
Locking System
Case hardening steel guide tool group
Working under low pressure because of special mechanism
Connection Type
Easy and long lifetime connection type with pin free fast connector
AS-i Interface Communication
HARTING
BIHL + WIEDEMANN
Air Flow Passage System
Provide air flowing passage automatically when bars locked
AS-i Interface
High security communication method used in safety systems. This method is preferred in order to make the connectors on the transfer bars simpler. The most important feature of this method is that the system has structure that is not affected by any interference.
Electronic Structure Scheme
Bar vibrations are reduced to minimum levels even at the highest speeds with the Siemens VIBX anti-vibration feature in the transfer system.
Dynamic Torque Control
With Dynamic Torque Control, transfer system stops instantaneously when defined limit torque value reached. This allows preventing occupational accidents and damages.
SimpLinx Remote Connection
Our machines are always accessible with the SimpLinx remote connection module. Intervention and diagnosis can be done by connecting to your machine remotely. Processes in the fastest way possible by our technical service team in case of any malfunction. It helps to connect without getting stuck cause of your port or firewall restriction procedures.
Safety Package
Safety Controller
SIEMENS
Fence System
SURFENCE
Safety Door
SURFENCE
Locking System
EUCHNER
Light Barrier
SICK