Compact Feeder
General Specifications
Compact Line Sheet Width Capacity
200~1000mm
Compact Line Sheet Thickness Capacity
0,6~6,0mm
Decoiler
Coil Loading Capacity
6000 Kg
Drum Type
Hydraulic expansion
Hydraulic Unit
BOSCH REXROTH / HYDAC
Drum Number
Single
Coil Hold Down Arm
Hydraulic
Coil Hold Up Arm
Hydraulic and motorized
WATTDRIVE
Coil Inner / Outer Diameter
480~520mm / 1600mm
AC Motor Power
3kW
WATTDRIVE
Gearbox Type
Conical type, helical geared, low backlash
WATTDRIVE
Power Transfer Type
Sprocket
SKF
Speed Control
Yes
SIEMENS
Brake System
Pneumatic disc brake
TWIFLEX
Loop Control
Distance controlled laser sensor
SICK
Coil Loading Car
Yes
Coil Centering
Servo motorized lateral guides
SIEMENS
Straightener Feeder
Sheet Metal Bending System
Hydrulic driven bending arm
BOSCH REXROTH / HYDAC
Number of Pinch Rolls
2
Openable Rolls Group
~20 degrees crocodile openable hydraulic driven
BOSCH REXROTH / HYDAC
Straightener Drive Type
Gear driven
Straightener Adjustment
Servo Motorized, 3 pieces
SIEMENS
Straightener Rolls Pressure Gearbox
3 pair, shaft fitted
Straightener Support Rolls
Yes
Straightener Rolls Arrangement
4 Bottom / 3 Top
Number of Straightener Rolls
7
Diameter of Straightener Rolls
100mm
Number of Feeder Rolls
2
Diameter of Feeder Rolls
125mm
Feeder Rolls Pressure Adjustment
Pneumatic
FESTO
Servo Motor Power
24Nm
SIEMENS
Gearbox Type
Conical type, helical geared, keyless, shrink disc, low backlash
WATTDRIVE
Piloting System
Hydraulic system
BOSCH REXROTH / HYDAC
Feeder Height Adjustment System
Position controlled, motorized, 200mm
Sheet Positioning Inside Die
Hand Wheel
EUCHNER
I/O Communication Type
On board, IP67 protection class
Servo Motorized Lateral Coil Guides
Loading the sheet coils on the drum with centering, operated by servo motorized lateral side guides. When the operator inputs the sheet width on the operator panel these side guides expand laterally from the center of the drum until the entered sheet width. By the way it prevenets the off center aligning of coil. Coil loading duration becomes very fast and safer.
Drum Jaws Nail Sysytem - Optional
Nails between the drum jaws prevents the stucking of end of coil. With these nails end of teh coil can be used without any problem
Crocodile Opening System
Straightener feeder group opened from the inlet side with approximate 20 degree angle. By the way it helps to introduce the sheet easily to the straightener group. This feature decrease the loss of time during the new coil loading. Opening of the group driven by hydraulic cylinders.
Coil Loading Car
Coil can be loaded safely by a crane or forklift on the coil loading car. Z axis on the car driven by a hydraulic cylinder and Y axis by an A/C motor. To prevent the tilting of the coil during the loading there are safety pillars on the car.
Introduction System
Hydraulically driven introduction system to introduce the coil into the straightener-feeder group without touching, quickly and reliably. This system with two hydraulically driven lower and upper shovels, can be adjusted according to the diameter of the loaded coil, with the telescopic extention nail on the lower shovel, it approaches the coil and takesthe sheet metal onto the shovel. The sheet taken on the shovel fed to the straightening rollers contactless.
Die Recognizing System - Servo Motorized Side Guides
The guides at the inlet and outlet side of the straightener feeder group adjusted by servo motors. When the operator inputs the sheet width to the panel, these guides moves laterally from the center and goes to reference point. By the way sheet driven to the die from the center of the line. This setting is very fast and accurate with the help of servo motors. Die recognizing system can be included with the package.
Die Recognizing System - Servo Motorized Straightener Adjustment
Top rolls of the straightener group are adjustable individually. This control helps tp make flattnes setting accurately. All rollers at the top driven vertically by servo motors to make the pressure adjustment. Rollers adjusted automatically accurding to input value from the operator panel. Actual position of the rollers can be observed from the operator panel.
A100 Die Recognizing System - Motorized Height Adjustment
Height adjustment of straightener feeder group automatically driven by a motorized system. When die height entered to the operator panel, machine rise or descend automatically according to entered value. Position control done by lineer ruler on the body.
Support Rolled Straightener and Feeder Group - Optional
Rollers on straightener and feeder groups are supported from bottom and top with support rolls. By the way, rolls bending decrease to minimum level. Decreasing of the rolls bending provides high straightening quality.
SIEMENS SIMOTION D - the high-end motion control system - External Encoder Control
With the external encoder, feeded sheet length controled another time. Feeding rolls measurement and encoder wheel measurement controlled instantly during the feeding operation. Possible slipping of the sheet durning the feeding operation tolerated instantly. All servo equipment on a machine will be used as SIEMENS
Sheet Positioning Inside Die with Hand Wheel
In progressive tools, from the introduction of the sheet into the die, the press is used in single stroke mode and the feeding system in manual mode until the first part falls. The advance of the sheet to the next operation after each stroke is done by the hand wheel with much more precisely and quickly. Thus, both the start time of mass production will be shortened and safer work will be provided in terms of safety.
Hydraulic Guillotine - Optional
Cutting Capacity
6,0mm @600mpa
Blade Gap Adjustment
No
Guillotine Shear; cutting shear cuts sheet metal between feeder and die in case of operation stop for any reason.
Feeder Guideway - Optional
Between the feeding rollers and press bolster, there is a guideway that functions as bridge in order to moving sheet without bending.This guideway connected on the straightenerfeeder body, it acts in same way as the height setting changes.
SimpLinx Remote Connection
Our machines are always accessible with the SimpLinx remote connection module. Intervention and diagnosis can be done by connecting to your machine remotely. Processes in the fastest way possible by our technical service team in case of any malfunction. It helps to connect without getting stuck cause of your port or firewall restriction procedures.
Safety Package
Safety Controller
SIEMENS
Fence System
SURFENCE
Safety Door
SURFENCE
Locking System
EUCHNER
Light Barrier
SICK
Roll Lubricator - Optional
Lubricatin Type
Felt
Rolls Diameter
110mm
Tank Type
Pressure - 20Lt
Control Type
Line HMI
Thickness Diagram
Speed Diagram
Feeding Speed
50m/min
Process Speed
16m/min
Piloting Time
400ms
Acceleration
3m/sc2